CAM SystemeVacuum-Fixture
Material : Aluminium, medium tensile
Dimensions : 3200x800x400 (2,5m²)
Surface type : concave spherical
Tool : HM-Cutterhead D160
Machine : Milling machine with fork head
Cutting parameter : S2500 F2000
Machining time : 20min (row width 80mm)
Quality : +/- 0,05mm, Ra3,2
Laminating form
Material : Epoxy
Dimensions : 7000x4000x3000 (70m²)
Surface type : concave/convex/flat
Tool : HM-Cutterhead D100
Machine : Gantry with fork head
Cutting parameter : S8000 F2500
Machining time : 12Std (row width 50mm)
Quality : +/- 0,15mm, Ra3,2
(Time reducing to 6 hours would have been possible, but the machine tool capacity was limited)
Checking gauge
Material : Aluminium, high tensile
Dimensions : 300x200x100 (600cm²)
Surface type : saddle (concave/convex)
Tool : HM-Cutterhead D80
Machine : Milling center with rotating table
Cutting parameter : S5000 F500
Machining time : 5min (row width 30mm)
Quality : +/- 0,05mm, Ra1,6
Underbody for laminating form
Material : Foam
Dimeansions : 7000x6000x1000 (42m²)
Surface type : concave
Tool : HSS-Cutter D150
Machine : Gantry with fork head
Cutting parameter : S6000 F40000
Machining time : 45min (row width 80mm)
Quality : +/- 0,2mm
Laminating form
Material : Epoxy
Dimenasions : 7000x6000x1000 (42m²)
Surface type : concave
Tool : HM-Cutterhead D160
Machine : Gantry with fork head
Cutting parameter : S8000 F10000
Machining time : 2Std (row width 80mm)
Quality : +/- 0,1mm
Gauge
Material : Aluminium
Dimensions : 430x380x200 (1634cm²)
Surface type : concave
Tool : HM-Cutterhead D40
Maschine : Milling machine with rotating table
Cutting parameter : S10000 F2500
Machining time : 3,5min (row width 20mm)
Quality : +/- 0,02mm
Vacuum-Fixture
Material : Aluminium, medium tensile
Dimensions : 4500x1500x300 (7m²)
Surface type : concave (cylindrical)
Tool : HM-Cutterhead D160
Machine : Milling machine with fork head
Cutting parameter : S2500 F2000
Machining time : 50min (row width 80mm)
Quality : +/- 0,05mm, Ra3,2
Form model
Material : Epoxy
Dimensions : 3200x800x400 (2,5m²)
Surface type : convex spherical
Tool : HM-Cutterhead D160
Machine : Milling machine with fork head
Cutting parameter : S4000 F2500
Machining time : 30min (row width 80mm)
Quality : +/- 0,05mm, Ra3,2
Laminating form
Material : Epoxy
Dimensions : 7000x6000x1000 (42m²)
Surface type : concave
Tool : HM-Cutterhead D160
Machine : Gantry with fork head
Cutting parameter : S8000 F10000
Machinig time : 2Std (row width 80mm)
Quality : +/- 0,1mm
